Shenzhen Xinhaisen Technology Limited

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Precision Etched Metal Components For Electrical Connectors Energy Applications

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Shenzhen Xinhaisen Technology Limited
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City:shenzhen
Province/State:guangdong
Country/Region:china
Contact Person:MrsHaily Huang
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Precision Etched Metal Components For Electrical Connectors Energy Applications

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Brand Name :XHS/Customize
Model Number :Customize
Certification :ISO 9001, ISO 14001, IATF 16949
Place of Origin :China
MOQ :10
Price :50-100USD
Payment Terms :T/T
Supply Ability :10000-100000PCD / week
Delivery Time :5-10 work days
Packaging Details :PE bags and Carton
Material :Metal,stainless steel,
Product Type :Connector
Technology :Photo Chemical Etching
Tolerance :+/-0.01mm
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Precision Etched Metal Components for Electrical Connectors & Energy Applications

Manufacturer: Shenzhen Xinhsen Technology Co., Ltd
Website: www.xinhsen.cn

Product Overview

Xinhsen Technology manufactures high-performance metal components for electrical connectors and energy systems through advanced chemical etching. Our components ensure superior conductivity, durability, and precision in power transmission, renewable energy, and electric vehicle applications.

Technical Specifications Table

Parameter Busbars Battery Contacts Solar Cell Interconnects Tolerance
Material C1100 Copper C17200 Beryllium Copper T2 Oxygen-Free Copper ASTM B152/B197
Thickness 0.1mm - 3.0mm 0.05mm - 1.0mm 0.08mm - 0.5mm ±0.01mm
Conductivity ≥100% IACS 22-28% IACS ≥101% IACS ASTM B193
Surface Finish Tin Plating (2-5μm) Gold Plating (0.5-3μm) Silver Plating (1-10μm) MIL-G-45204
Current Rating 100A-1000A 10A-200A 5A-50A IEC 60512
Temperature Range -40°C to 150°C -55°C to 125°C -40°C to 200°C UL 486E

Key Features & Benefits

Ultra-Low Resistance

Laser-measured contact surfaces (Ra ≤0.2μm)

15% higher conductivity than stamped parts

Structural Integrity

No heat-affected zones (material properties preserved)

Burr-free edges (<0.01mm radius)

Advanced Designs

3D folded busbars with 0.05mm alignment tolerance

Micro-spring contacts (0.1mm pitch possible)

Product Applications

1. EV Power Systems

0.3mm thick battery cell interconnects

500A busbars with 0.15mm cooling channels

2. Renewable Energy

Component Specification
Solar Tab Ribbons 0.1mm × 2mm, ±0.02mm
Inverter Busplates Inverter Busplates

3. Industrial Connectors

50μm gold-plated socket contacts

High-voltage insulators (up to 50kV)

Quality Assurance

Testing Standards

Current Cycling: 10,000 cycles @ rated load

Thermal Shock: -55°C ↔ 125°C, 500 cycles

Salt Spray: 1000hrs (ASTM B117)

Certifications

UL 1973 (Battery Components)

IEC 61215 (Solar)

ISO 8820 (Automotive)

Why Choose Xinhsen?

10+ Years in energy sector components

50μm Precision for micro-connectors

Rapid Prototyping – 5 day samples

Cost Savings – 40% vs. CNC machining

Request free DFM guide for energy components!

Customization Options

Material Science

Graphene-enhanced copper alloys

Superconducting niobium composites

Smart Features

Strain gauges for load monitoring

RFID-enabled component tracking

Precision Etched Metal Components For Electrical Connectors Energy Applications

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