Shenzhen Xinhaisen Technology Limited

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Photochemical Machined Encoder Discs With Micron Level Accuracy

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Shenzhen Xinhaisen Technology Limited
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City:shenzhen
Province/State:guangdong
Country/Region:china
Contact Person:MrsHaily Huang
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Photochemical Machined Encoder Discs With Micron Level Accuracy

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Brand Name :XHS/ Customized
Model Number :Custom
Certification :ISO 9001, ISO 14001
Place of Origin :China
MOQ :10
Price :50-100USD
Payment Terms :T/T
Supply Ability :10000-100000PCS / week
Delivery Time :3-15 days
Packaging Details :PE bags and Cartons / Customized
Materials :Stainless steel or customized
Thickness :0.02mm - 1.5mm
Tolerance :+/- 0.005mm
Production Process :Photo Chemical Etching, Plating, Stamping, Laser cutting
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Photochemical Machined Encoder Discs With Micron Level Accuracy
Specializing in photochemical etching, Xinhaisen crafts ultra-precise encoder discs (±0.01mm) tailored for motion control applications. Capable of producing optical code wheels, magnetic sensors, and reflective markers, our chemically milled components excel in thermal/mechanical resilience. Compatible with diverse metals, we optimize designs for harsh industrial settings while enabling rapid prototyping and scalable production.
Specifications of Photochemical Machined Encoder Discs:

Material CapabilitiesMetal like Stainless Steel, Copper etc.
Thickness0.03 mm to 1 mm
Product Dimension600*600 mm or Customized
Smallest open holeD= 0.1mm when Thickness range from 0.03mm to 0.05mm
Centre to Centre for holes1.5*Thickness
Product precision± 0.01mm (common difference). It’s generally 20% of material thickness
Surface treatment for choiceSilver, Gold, Tin Plated, Matt Finish, Paint


Features of Photochemical Machined Encoder Discs:

  1. High precision,good flatness
  2. No burr and no stress
  3. Complex Geometric Patterns
  4. Rapid Prototype
  5. Cost-Effectiveness for Customization

Photochemical Machined Encoder Discs With Micron Level Accuracy
How Does Chemical Etching Work:

Photochemical Machined Encoder Discs With Micron Level Accuracy
Meterial Selection→Material CuttingCleaning→Printing→Drying→Exposure→Developing→Etching→Stripping→Data Inspection→Packing

Benifits of Photochemical Machined Encoder Discs:
1. High Accuracy:
Achieve intricate and detailed digital designs that are not possible with traditional machining.
2. Flexibility:
Easily accommodate design changes and modifications without the need for expensive tooling.
3. Material Efficiency:
Save money by reducing waste and optimizing materials.
4. No Mechanical Stress:
Maintain material integrity by avoiding mechanical deformation during etching.
5. Scalability:
Efficiently scale from prototype to high-volume production.
6. Cost effective:
Eliminates the need for expensive and time-consuming tooling
7. Cost efficient:
Part complexity does not affect the production time
8. Rapid prototyping:
Produce different designs at the same time without added effort.

How to Custom Encoder Disc by Photochemical etching?

  1. Send us your the artwork or original samples.
  2. Tell us the size, thickness and material of products required.
  3. Listed the color of plating.
  4. providing with PANTONE color number or domestic color number
  5. Tell us the quantity and especial requirements.

If you have no idea about the design, click to contact us, we'll recommend to you.

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