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Metal Etching Rotary 1000cpr Optical Encoder Discs 0.005mm Tolerance

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Shenzhen Xinhaisen Technology Limited
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City:shenzhen
Province/State:guangdong
Country/Region:china
Contact Person:MrsHaily Huang
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Metal Etching Rotary 1000cpr Optical Encoder Discs 0.005mm Tolerance

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Brand Name :XHS/ Customized
Model Number :Custom
Certification :ISO 9001, ISO 14001
Place of Origin :China
MOQ :10
Price :50-100USD
Payment Terms :T/T
Supply Ability :10000-100000PCS / week
Delivery Time :3-15 days
Packaging Details :PE bags and Cartons / Customized
Materials :Stainless steel or customized
Thickness :0.02mm - 1.5mm
Tolerance :+/- 0.005mm
Production Process :Photo Chemical Etching, Plating, Stamping, Laser cutting
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Factory Direct Metal Etching Optical Rotary 1000cpr Encoder Discs

An etched encoder disc is a critical component in motion control systems, providing precise position and speed feedback for a wide range of applications.

Xinhaisen manufacturers encoder discs using advanced etching techniques to create highly accurate patterns that enable encoders to measure rotational movement with exceptional precision.Whether in robotics, industrial automation, or medical devices, etched encoder disc play a vital role in ensuring smooth and reliable operation.


Specifications of Metal Encoder Discs:

Machining Type Chemical etching / photo etching, Laser cutting, Stamping
Material Capabilities Metal/Glass/Film (Thickness from 0.03 mm up to 1 mm)
Product Dimension 600*600 mm
Smallest open hole D= 0.1mm when Thickness range from 0.03mm to 0.05mm
Centre to Centre for holes 1.5*Thickness
Smallest line width 0.05mm
Product precision ± 0.01mm (common difference). It’s generally 20% of material thickness
Surface treatment for choice
Silver/Gold/Tin plated, Matt finish, Paint

Applications of Etched Encoder Discs:

  • Automotive Industry: In modern cars, etched encoder discs are used in various systems.
  • Medical Equipment: In medical devices like MRI machines, robotic surgical systems and laboratory analyzers, etched encoder discs play a vital role.
  • Aerospace and Defense: In aircraft flight control systems, etched encoder discs are used to measure the position and movement of control surfaces such as ailerons, rudders, and elevators.

The Encoder Discs we etched:
Using photo chemical etching machining technique, Hysen manufactures custom metallic encoder discs with customer’s drawings. So that we can fabricate metal encoder discs with a wide variety of precise patterns, such as, capacitive encoder disc, optical encoder disc, reflective encoder disc, and magnetic encoder disc etc.

Benefits of Chemical Etching:

1. Cost-effective: no expensive molding tool required.
2. Fast sampling: sample within 2-3 days, not weeks.
3. High precision, micro and complex.
4. No additional cost for complexity.
5. Burrs and stress free, no sharp edge.
6. Mass production within days, not month.
7. Various material options: stainless steel, copper, brass, aluminum, alloys, titanium and so on.
8. No effect on material temper or magnetism.

Etching Process:

Metal Etching Rotary 1000cpr Optical Encoder Discs 0.005mm Tolerance

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