Shenzhen Xinhaisen Technology Limited

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Metal Bipolar Plate In Fuel Cell Energy Micro Etching 0.03mm Holes Custom

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Shenzhen Xinhaisen Technology Limited
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City:shenzhen
Province/State:guangdong
Country/Region:china
Contact Person:MrsHaily Huang
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Metal Bipolar Plate In Fuel Cell Energy Micro Etching 0.03mm Holes Custom

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Brand Name :XHS/Customize
Model Number :Customize
Certification :ISO 9001, ISO 14001, IATF 16949
Place of Origin :China
MOQ :10
Price :50-100USD
Payment Terms :T/T
Supply Ability :10000-100000PCD / week
Delivery Time :5-10 work days
Packaging Details :PE bags and Carton
Material :Titanium, aluminum, alloy
Application :Hydrogen Energy Systems/Solid Oxide Fuel Cells
Dimensions :Customizable
Efficiency :High
Compatibility :Suitable for various fuel cell types
Technology :Photo Chemical Etching
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Custom Metal Bipolar Plates for Fuel Cells/Energy Micro Etching 0.03mm Holes

Overview
Xinhsen Technology is a leading manufacturer of precision-etched bipolar plates for PEM fuel cells, redox flow batteries, and other electrochemical applications. Our advanced chemical etching technology enables mass production of complex flow field patterns with micron-level accuracy, offering superior performance and cost advantages over traditional manufacturing methods.

Technical Specifications

Parameter Specification
Material Options 316L Stainless Steel, Titanium (Grade 1/2), Nickel 201, Aluminum 5052
Thickness Range 0.1mm - 1.0mm (expandable to 1.5mm for special applications)
Plate Dimensions Up to 500mm × 500mm (custom sizes available)
Dimensional Tolerance ±0.03mm (standard), ±0.01mm (high precision)
Channel Width 0.2mm - 3.0mm (custom designs available)
Channel Depth 0.05mm - 0.8mm (±0.01mm tolerance)
Surface Roughness Ra 0.8μm (as-etched), Ra 0.4μm (polished)
Production Capacity 1,000,000+ plates/month
Flatness ≤0.05mm/m²

Key Features

Ultra-Precise Flow Channels - Maintains ±0.03mm pattern accuracy
Material Expertise - Corrosion-resistant alloys with conductive coatings
Design Flexibility - Serpentine, parallel, interdigitated, or custom patterns
Cost Efficiency - 50-70% cost reduction vs. CNC machining
Rapid Prototyping - Functional samples in 7-10 working days
Scalable Production - Seamless transition from prototypes to mass production

Frequently Asked Questions (FAQ)

Q1: What is the minimum feature size you can achieve?
A: We routinely produce 0.15mm wide channels with 0.05mm depth, and can achieve 0.1mm features for critical applications.

Q2: How do your etched plates compare to stamped/graphite plates?
A: Etched plates offer:

  • Better dimensional accuracy (±0.03mm vs ±0.1mm)

  • No material stress or deformation

  • More complex channel geometries

  • Faster design iterations

Q3: What coatings do you offer for corrosion protection?
A: We provide:

  • Gold plating (0.1-0.5μm)

  • TiN/TiCN PVD coatings

  • Conductive polymer coatings

  • Custom solutions per application

Q4: What quality certifications do you have?
A: Our production is:

  • ISO 9001:2015 certified

  • IATF 16949 compliant (automotive grade)

  • Material traceability (EN 10204 3.1/3.2)

Q5: Can you produce microporous plates for gas diffusion?
A: Yes, we can create plates with:

  • 0.03mm micro-holes

  • 30-70% open area ratios

  • Integrated porous layers

Q6: What testing do you perform?
A: Standard tests include:

  • Helium leak testing (<1×10⁻⁹ mbar·L/s)

  • Contact resistance measurement (<10 mΩ·cm²)

  • Salt spray testing (500+ hours)

  • Pressure drop analysis

Why Choose Xinhsen?

15+ Years Experience in precision metal etching
Complete In-House Capabilities from design to final inspection
Fast Turnaround - 5-7 days for prototypes
Cost Optimization - No expensive tooling required
Technical Support - CFD simulation assistance available

Metal Bipolar Plate In Fuel Cell Energy Micro Etching 0.03mm Holes Custom

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